High Speed Cold Laminating Machine for Film BOPP LDPE

• After-sales Service: Forever
• Warranty: 1 Year
• Classification: Cold Laminating Machine
• Application: Packaging Paper, Film Material
• Driven Type: Pneumatic
• Automatic Grade: Automatic
• Model NO.: BSEN-1050A
• Membrane Material: BOPP, LDPE,LLDPE,PP Cast, Petp, Opa
• Plastic Film Mulching Modes: Cold Laminating
• Performance: Waterproof
• Transport Package: Stretching Film Wraped, Wooden Pallet
• Specification: 5100*3100*2500mm
• Trademark: SANBI
• Origin: China

Product Description

BSEN-1050A Solventless Laminating Machine






I,Main Feature:

• Accurate coating amount control and easy adjustment;

       Independent servo motor drive and linear independent adjustment enable the operator to accurately control the coating amount, and the adjustment is convenient with good replicability.

• High Laminating Quality

       The material path has been carefully laid out, especially the use of a five-roller transferring coating mechanism, three-roller laminating mechanism and servo motor taper rewinding mechanism guarantee the uniformity of lamination and rewinding.

• Highly User-friendly

Reasonable layout of the control panel and the use of pneumatic observation protective device make the operation of machine very convenient.

• Machine safety is good, stable and reliable;

As the main electrical components comply with CE safety standards, critical components are strictly handled, making the machine safe and reliable, it still can run smoothly at high speeds.

• Easy operation

Not only the above-mentioned perfect hardware structure, but also equipped with process method and other software support, the combination of software and hardware enable users to quickly master the use of equipment, effectively reduce the various consumption before production.
 

1. Main Technical Parameters

• Printing Material's way                                              Left to right
• Mechanical Speed                                                   580m/min
• Max Laminating Speed                                               500m/min

 (The max. production speed will be affected by the quality and properties of substrate and adhesive used)

• Max coating width                                                    1050mm
• Max roll width                                                       1050mm
• Min roll width                                                        300mm
• Max unwind diameter                                                Ø800mm
• Max rewind diameter                                                Ø800mm
• Unwind paper core                                                3 inch=76mm
• Rewind paper core                                                3 inch=76mm
• Unwind tension range                                           3--40kg(400NM)
• Rewind tension range                                           4--55kg(550NM)
• Rewind tape tension setting range                                     100%--60%
• Max roll's weight                                                      1,000kg
• Range of coating amount                                             0.8-3 g/
• Dimension                                                5100*3100*2500mm
• Power                                                                 53kw
• Weight                                                             14000kg
• Machine's color                                        Ivory white (as per buyers)

 

1. Environmental requirements for equipment work

• Temperature range                                               +10ºC ~+40ºC
• Humidity range                                                  30%~95%(*)

 

1. Substrate Types

Coating substrates	Thickness of substrates
BOPP	12-80μ
PETP	10-30μ
LDPE,LLDPE	30-200μ
OPA	12-18μ
NYLON CAST	30-80μ
PP CAST	60-150μ

 

Laminating substrates	Thickness of substrates
BOPP	12-80μ
PETP	8-30μ
LDPE,LLDPE	20-200μ
OPA	12-18μ
NYLON CAST	20-80μ
PP CAST	20-150μ
COEX FILM	20-200μ

And other films with the same properties as the above substrates.
 

1. Unwinding unit

• Single station rack                                                       2sets
• 3 inch shaftless pneumatic material feeding device                              2sets
• Unwind motor:7.5kw(Taiwan   Servo motor + Inovance servo motor

controller)                                                              2sets

• Ultrasonic EPC web guide(Taiwan  )                             2sets
• Tension detected by dancing rollers (Japanese   low friction pneumatic cylinder,

Precision pneumatic adjuster,Japanese   Precision pressure regulator)     3sets

• PLC system(Inovance)                                                   2sets

1. Coating unit

• High performance alloy steel wallboard and transverse beam                      1set
• Five-roller coating system(Including scraper roller, metering roller, transferring rubber roller, steel coating roller and coating pressure roller)                                 1set

The gap between scraper roller and metering roller check the initial coating amount, it is adjusted by Japan KAMO ball reducer and the adjust precision is ±0.001mm (1micron), users don't need to readjust the gap after cleaning as the pointer will automatically get back to the original gap. The max working temperature of glue is 95ºC. The transferring roller defines the width of the coating substrate, slide along the two edges at an angle of 45°,Guide the two edges at a 45 degree angle,The coating amount depends on the speed ratio among transferring roller, metering roller and steel coating roller. The transferring roller is positioned by two pressure-adjustable pneumatic cylinders,The use of car positioning can quickly and easily change the roller.

The most important part of a five-roller coating system is the steel coating roller, we measured the surface runout error during production, the indicator of the dial gauge pointer doesn't move a little which means the runout error of our machine is <0.001mm.
 

• Metering roller drive motor:1.5kw (Inovance servo motor+ Inovance servo motor controller)                                                                                                       1set
• Transfer rubber roller drive motor: 4.4KW(Inovance servo motor + Inovance servo motor controller)                                                              1set
• Steel coating roller drive motor:11KW (FUKUTA servo motor + Inovance servo motor controller)                                                              1set
• Servo motor output deceleration gear box(Germany Rouist)                       1set
• Stainless steel glue plate                                                   1set
• Coater heating device(Water circulation mould temperature control machine)              1set
• Linear positionable sliding door                                             1set
• Automatic coating system                                                  1set
• Ultrasonic liquid level detection(Germany IFM)                                1set
• Speed display                                                            1set
• Jog foot switch                                                           1set
• Glue block board                                                        2sets
• HMI Touch screen 10.4 inch(Inovance)                                       1set

 

1. Laminating unit

• High performance alloy steel wallboard and transverse beam                      1set
• Mirror surface laminating steel roller                                         1pcs
• Rubber pressure roller(EPDM rubber Shaoer (A) 80 °-85 °)                       1pcs
• Laminate steel roller drive motor:7.5kw(FUKUTA servo motor + Inovance servo motor controller)                                                               1set
• Double pneumatic pressing device                                           1set
• Laminating roller heating device(Water circulation mould temperature control machine)     1set
• Power transmission device                                                  1set
• Safety protection device                                                    1set

 

1. Rewinding unit

• Single station rack                                                        1set
• 3 inch shaftless pneumatic material loading rack                                1set
• Rewinding motor:11KW(Taiwan   Servo motor + Inovance servo motor controller)                                                              1set
• Material rack moving driver motor: 0.25kw                                    1set
• Tension detected by floating rollers (Japanese   low friction pneumatic cylinder

Precision pneumatic adjuster,Japanese SMC proportional valve)    1set

• Pneumatic contact pressure roller                                            1set
• PLC system(Inovance)                                                    1set

 

1. Glue mixer(Two-component adhesives (main agent + curing agent) mixer)

• PLC control system (Japan  )                                        1set
• 1KW servo motor +servo motor driver(Taiwan  )                           2sets
• 7.5inch touch screen(Taiwan  )                                      1set
• Button,switch,Contactor( )                                      1batch
• Switching power supply(Taiwan  )                                      1set
• Speed encoder(Omron)                                                   2sets
• Liquid level sensor                                                       4sets
• Air switch( )                                                     1set
• Electromagnetic valve(Taiwan Airtac)                                       3sets
• Glue injection valve(Italian OMAL)                                         2sets
• Cylinder(Taiwan Airtac)                                                   1set

 

1. Tension control system:  Inovance PLC control system

 

1. Stainless steel exhausting system

• The machine is equipped with a stainless steel adhesive exhausting system. The system includes: a sliding safety cover with safety glass, closed Space around the coating unit and exhausting motor.

 

1. Pneumatic Components

• Electromagnetic valve, cylinder, pneumatic components adopt Japanese SMC, Fujikura and Taiwan Airtac brands.

 

1. Accessories

• Rubber moving trolley                                                     1set
• Tools and Tool box                                                        1set
• Glue block board                                                         2pcs
• Transferring rubber roller                                                  3pcs
• Glue mixing screw                                                      30pcs

 

1. Users need to prepare for installation

• Power: 3-phase 5-wire system, 380V, 50HZ;
• Air source: ≥pressure 6kg / cm2 dry air;
• Ground foundation;
• Materials for testing machine
• Tools for installing and moving this equipment;  
• Other devices for installation that are not specified in this specification.